High-Performance Metal Injection Molding Parts Made From SS316L Sintered Cover For Medical
Product Description:
Part name: High-Performance Metal Injection Molding Parts made from SS316L sintered cover for Medical
Different shaped non-standarded parts , can be customized according to customer's requirement.
Advantages: the shape can be customized with different shaped bore and competitive price compared with directly cnc machining.
It is very good for mass production.
Compared with powder metallurgy, casting, machining and stamping, MIM has its great advantages
1) Directly manufacturing small sized metal part (0.02-200g) with complicated geometric shapes like producing plastic parts.
2) The parts made by MIM have high relative density (95%-99%) , more consistent microstructure and higher mechanical property. The parts can be done by heat-treatment ,such as,cementite,quench,tempering. If some sizes in high-precision,the parts can also be done by afer-treatment of machining.
property comparing
| Technology |
Maching |
Powder Metallurgy |
Casting |
MIM |
| Weight(gram) |
1~10,000 |
5~2500 |
1~1000 |
0.01~200 |
| Tolerance (%) |
<0.1 |
0.1 |
0.5~1.0 |
0.3~0.5 |
| Density(%) |
100 |
92 |
99 |
96~99 |
| Intensity % |
100 |
70 |
>95 |
>96 |
| W.T. mm |
1~100 |
2~20 |
2~20 |
0.5~10 |
| Roughness(um) |
0.2~4 |
2~5 |
5 |
1~2 |
3) Compared to investment casting and powder metallurgy, the MIM parts tolerance can be held to +/-0.1~0.5%, glabrous surface , up to Ra1.6.
4) Steady quality,high efficiency and economic solution for mass production in high volume.
5) Higher utilization rate, energy saving
| Technology |
Casting |
Cold forming |
Forging |
Machining |
MIM |
| Utilization rate % |
85~95 |
80~90 |
78~85 |
<50 |
95~99 |
|
Energy consumption
(MJ/kg)
|
40 |
40 |
50 |
80 |
30 |
Contact US
Shenzhen huaYueXin Precise ware co.Ltd
Whatsapp: +86-137-6033-4765
QQ: 460604107
Tel: 86-0755-82496832 Fax: 0755-25500780
Mobile: +86-13760334765
Address: Room 1701, Zhongjian Building, No.2105,Shennan East RD, Luohu Area, Shenzhen, 518001, China.
Support and Services:
Metal powder sintering and metal injection molding and cnc machining Technical Support & Services
We provide a wide range of technical support and services for various metal or plastic power parts, including:
- Design and manufacturing of custom metal gears/machining gears/hobbing gears/sintered gears
- Consultation for product selection and application
Packing and Shipping:
Packaging and Shipping for Metal Gears/Machining Gears/Hobbing Gears/Sintered Gears:
The metal gears/machining gears/hobbing gears/sintered gears will be packed in corrugated boxes or wooden crates. The boxes and crates will be labeled with the product name, order number, customer name, and instructions for delivery.
The gear products will be shipped according to customer requirements. We will use reliable courier services to ensure timely and safe delivery. We will provide tracking numbers to customers to enable them to track their orders.
FAQ:
Q: What is MIM?
A: MIM is metal injection molding, which is similar to plastic injection molding but the material is metal, such as iron alloy, stainless steel etc.
Q: How to get an accurate quotation?
1) Drawings including tolereance requirement or photos or samples of products.
2) Detailed sizes of products.
3) Material of products
4) Surface treatment of products.
5) Ordinary purchasing quantity.
Q: What materials are used to make MIM parts?
A: Materials include: iron base, copper base, hard alloy, high/low alloy, special alloy, stainless steel, etc.
Q: How are metal injection molding parts made?
A: Firstly, we choose qualified binder and metal powders and adopt right method to compound metal powders and binder in certain temperature to be granulated and and then fed into multiple cavities of a conventional injection molding machine.
So we get finish part through debinding and sintering rough part.
Q: What about the lead time?
A:Mold and the first Samples need 30 to 35 days after mold deposit is paid, mass production about 25~30 days after down payment is paid..
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