High-Performance Metal Injection Molding Parts Iron Nickel Alloy Injected Bushing For Machinary
Product Description:
Part name: High-Performance Metal Injection Molding Parts iron nickel alloy injected bushing for machinary
Different shaped non-standarded parts , can be customized according to customer's requirement.
Advantages: the shape can be customized with different shaped bore and competitive price compared with directly cnc machining.
It is very good for mass production.
Compared with powder metallurgy, casting, machining and stamping, MIM has its great advantages
1) Directly manufacturing small sized metal part (0.02-200g) with complicated geometric shapes like producing plastic parts.
2) The parts made by MIM have high relative density (95%-99%) , more consistent microstructure and higher mechanical property. The parts can be done by heat-treatment ,such as,cementite,quench,tempering. If some sizes in high-precision,the parts can also be done by afer-treatment of machining.
property comparing
| Technology |
Maching |
Powder Metallurgy |
Casting |
MIM |
| Weight(gram) |
1~10,000 |
5~2500 |
1~1000 |
0.01~200 |
| Tolerance (%) |
<0.1 |
0.1 |
0.5~1.0 |
0.3~0.5 |
| Density(%) |
100 |
92 |
99 |
96~99 |
| Intensity % |
100 |
70 |
>95 |
>96 |
| W.T. mm |
1~100 |
2~20 |
2~20 |
0.5~10 |
| Roughness(um) |
0.2~4 |
2~5 |
5 |
1~2 |
3) Compared to investment casting and powder metallurgy, the MIM parts tolerance can be held to +/-0.1~0.5%, glabrous surface , up to Ra1.6.
4) Steady quality,high efficiency and economic solution for mass production in high volume.
5) Higher utilization rate, energy saving
| Technology |
Casting |
Cold forming |
Forging |
Machining |
MIM |
| Utilization rate % |
85~95 |
80~90 |
78~85 |
<50 |
95~99 |
|
Energy consumption
(MJ/kg)
|
40 |
40 |
50 |
80 |
30 |
Contact US
Whatsapp: +86-137-6033-4765
QQ: 460604107
Tel: 86-0755-82496832 Fax: 0755-25500780
Mobile: +86-13760334765
Applications:
Products are widely used in various equipment, electronics industry, household appliances, automobiles,
motorcycles, mobile phones, watches, military products, etc.
Packing and Shipping:
Packaging and Shipping for Metal Gears/Machining Gears/Hobbing Gears/Sintered Gears:
The metal gears/machining gears/hobbing gears/sintered gears will be packed in corrugated boxes or wooden crates. The boxes and crates will be labeled with the product name, order number, customer name, and instructions for delivery.
The gear products will be shipped according to customer requirements. We will use reliable courier services to ensure timely and safe delivery. We will provide tracking numbers to customers to enable them to track their orders.
FAQ:
Q: What is MIM?
A: MIM is metal injection molding, which is similar to plastic injection molding but the material is metal, such as iron alloy, stainless steel etc.
Q: Where are MIM parts produced?
A: MIM parts are produced in Shenzhen, China
Q: What's your terms of payment ?
A: Amount is over $5000usd, 50% T/T as the upfront deposit, 50% before delivery.
We will send you test reprot, products photos and packing photos before you pay the balance.
Q: What materials are used to make MIM parts?
A: Materials include: iron base, copper base, hard alloy, high/low alloy, special alloy, stainless steel, etc.
Q: How are metal injection molding parts made?
A: Firstly, we choose qualified binder and metal powders and adopt right method to compound metal powders and binder in certain temperature to be granulated and and then fed into multiple cavities of a conventional injection molding machine.
So we get finish part through debinding and sintering rough part.
Our Advantages
1.Small details make big difference.All the parts from our company have no sharp edge. All dimensions are controlled
according to your drawings. Every product will be fully inspected and carefully packed to prevent the bump and rust in transit .
2. The craftsmanship of all parts we machined is controlled rigorously, Every product has its own process card and process chart.
3. Our quality inspection procedure is quite strict.it must self-inspected during production, we have flow inspectors and
professional inspectors.
4. Each size of product must be tested one by one after completing production.
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