Customized Alloy Metal Metallurgy Molding Parts Machinery Custom Powder Metallurgy Sintering Metal
Product Description:
Part name: Customized Alloy Metal Metallurgy Molding parts Machinery Custom Powder Metallurgy Sintering Metal
Different shaped non-standarded parts , can be customized according to customer's requirement.
Advantages: the shape can be customized with different shaped bore and competitive price compared with directly cnc machining.
It is very good for mass production.
Compared with powder metallurgy, casting, machining and stamping, MIM has its great advantages
1) Directly manufacturing small sized metal part (0.02-200g) with complicated geometric shapes like producing plastic parts.
2) The parts made by MIM have high relative density (95%-99%) , more consistent microstructure and higher mechanical property. The parts can be done by heat-treatment ,such as,cementite,quench,tempering. If some sizes in high-precision,the parts can also be done by afer-treatment of machining.
property comparing
| Technology |
Maching |
Powder Metallurgy |
Casting |
MIM |
| Weight(gram) |
1~10,000 |
5~2500 |
1~1000 |
0.01~200 |
| Tolerance (%) |
<0.1 |
0.1 |
0.5~1.0 |
0.3~0.5 |
| Density(%) |
100 |
92 |
99 |
96~99 |
| Intensity % |
100 |
70 |
>95 |
>96 |
| W.T. mm |
1~100 |
2~20 |
2~20 |
0.5~10 |
| Roughness(um) |
0.2~4 |
2~5 |
5 |
1~2 |
3) Compared to investment casting and powder metallurgy, the MIM parts tolerance can be held to +/-0.1~0.5%, glabrous surface , up to Ra1.6.
4) Steady quality,high efficiency and economic solution for mass production in high volume.
5) Higher utilization rate, energy saving
| Technology |
Casting |
Cold forming |
Forging |
Machining |
MIM |
| Utilization rate % |
85~95 |
80~90 |
78~85 |
<50 |
95~99 |
|
Energy consumption
(MJ/kg)
|
40 |
40 |
50 |
80 |
30 |
Contact US
Shenzhen huaYueXin Precise ware co.Ltd
Whatsapp: +86-137-6033-4765
QQ: 460604107
Tel: 86-0755-82496832 Fax: 0755-25500780
Mobile: +86-13760334765
Address: Room 1701, Zhongjian Building, No.2105,Shennan East RD, Luohu Area, Shenzhen, 518001, China.
Our Services:
We can offer the full range of service from product design,mold designing, making, plastic part molding to printing, assembly, package, and shipping arrangement.
*We have over 20 years production experience.
*Free Design Service:Sent us a physical sample our team provided free part design work.We also provided free mold design work after contract signed by both sides.
*Free Mold:Quantity reaches some amount, mold fee can be refund.
*Fast Mold:For simple and urgent mold,we can speed up to 15 days to finish mold and send out samples.
* In the service of plastic/metal injection, Ideal material is more than just an injection molder.We provide solutions to manufacturing from start to finish.Our expertise enables us to provide clients with superior product by providing,highest quality in design, development, and solutions for precision injection molding and related manufacturing.
Packing and Shipping:
Packaging and Shipping for Metal Gears/Machining Gears/Hobbing Gears/Sintered Gears:
The metal gears/machining gears/hobbing gears/sintered gears will be packed in corrugated boxes or wooden crates. The boxes and crates will be labeled with the product name, order number, customer name, and instructions for delivery.
The gear products will be shipped according to customer requirements. We will use reliable courier services to ensure timely and safe delivery. We will provide tracking numbers to customers to enable them to track their orders.
FAQ:
Q: What is MIM?
A: MIM is metal injection molding, which is similar to plastic injection molding but the material is metal, such as iron alloy, stainless steel etc.
Q: Where are MIM parts produced?
A: MIM parts are produced in Shenzhen, China
Q: What materials are used to make MIM parts?
A: Materials include: iron base, copper base, hard alloy, high/low alloy, special alloy, stainless steel, etc.
Q: How are metal injection molding parts made?
A: Firstly, we choose qualified binder and metal powders and adopt right method to compound metal powders and binder in certain temperature to be granulated and and then fed into multiple cavities of a conventional injection molding machine.
So we get finish part through debinding and sintering rough part.
Q: Where are MIM/PM parts used for ?
A: Products are widely used in various equipment, electronics industry, household appliances, automobiles,
motorcycles, mobile phones, watches, military products, etc.
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